Нови линија за брикетирање Briquetting Technology

Compost and Straw Briquetting Line
Briquetting line for compost and straw, briquette production line up to 1200–1600 kg/hour
Briquette diameter: 70–75 mm, optionally 80 mm

Over 15 years of experience | 24-month warranty + 36-month extended warranty | Industry 4.0 Technology | Fast intervention 24–72h | Spare parts in stock | Full service

Compost and Straw Briquetting Line 1200–1600 kg/hour – Complete Industrial Solution

Overview

The compost–straw briquetting line, with a capacity of 1200–1600 kg/hour, is designed for industrial production of briquettes from compost and straw, offering high efficiency, operational reliability, and optimized costs.

Complete Line Configuration

Briquettes with a diameter of 70–75 mm (optional 80 mm), complete solution for processing agricultural biomass.

Mechanical briquetting press for straw – 2 x BT-070-800Max
Power: 2 x 55 kW – ideal for briquetting agricultural materials. Ensures high density, optimal energy consumption, and continuous operation.

Homogenization hopper
Capacity: 3–5 m³ – ensures constant feeding and uniform production flow.

Universal rotary dryer SPB-20 UNI
Reduces raw material moisture to optimal values for briquetting. Energy consumption: 30 kW.

Compost pre-shredder
Power: 11 kW – for efficient compost preparation and prevention of dryer blockages.

Hammer mill for dried compost AMC-650
Power: 55 kW – for fine grinding after drying and obtaining optimal material for pressing.

Straw bale shredding complex CGS-1
Power: 80 kW – ensures fast and efficient shredding of straw bales.

Main Components of the Line
Hot air generator KDV900 kW
Fuel tank 1.8 m³, pellets or briquettes
Emergency chimney damper
Cyclone dirt separator
Electrostatic spark and dust separator
Material storage tank – silo A, 4.2 m³
Material storage tank – silo B, 4.2 m³
Walkway structure
9A. Horizontal collection silo of conveyor 7
9B. Horizontal collection silo of conveyor 7
Screw conveyor – dried raw material outlet
Filling material distributor for cylinder
Three-pass rotary drying drum
Drum support frame structure
Exhaust transport fan
Interconnection ducts
Cyclone separator
Rotary valve material distributor
Screw discharge conveyor
Air and steam exhaust
Flue gas exhaust
Hammer mill AMC-650
Ash tray – automatic ash collection
Material tank for drying
Pipe connection to cyclone
Homogenization hopper for dried raw material
Mechanical briquetting press 2 x BT-070-800Max
Straw bale shredding complex CGS-1
Consumption and Warranty

Actual electricity consumption is approximately 50% of the total installed power.

Manufacturer warranty: 24 months from commissioning.

Included Services
Full briquetting line automation
Operator training
Spare parts availability
Fast technical support
Optional Accessories
Inline moisture monitoring system
Humidification system
Automatic briquette cutter
Overload sensors
Energy Efficiency

Reactive power compensation panel with capacitor bank (cos φ 0.99) to reduce energy costs.

Industry 4.0 Automation

Integrated PLC & HMI system for full line control. We offer upgrade and optimization services for automated and efficient operation.

Applications and Benefits
High calorific value briquettes
Efficient alternative to firewood
Suitable for boilers, stoves, and fireplaces
100% ecological – no binders
Electrical Safety

Installation and grounding must be carried out in accordance with applicable standards (I7/2011, SR EN 60204-1) to ensure equipment and personnel protection.

Return on Investment (ROI)

Investment in a briquetting line becomes profitable when raw materials are efficiently utilized and production is stable.

Factors influencing ROI:

Raw material cost (can be zero for straw and agricultural residues)
Production capacity
Operating costs
Briquette selling price

Example:

Operation: 8–16 hours/day
Raw material: own supply
Market: constant demand
Estimated payback period: 6–18 months
What Influences Real Profit
Briquette quality (high density, no binders)
Equipment reliability
Low maintenance costs
Full automation
Customized Consulting

We provide complete solutions, not just equipment:

Raw material analysis
Line sizing
Cost and production estimation
Technological flow optimization
Request a Quote

Turn agricultural waste into profit. Contact us for a personalized investment analysis.

Conclusion

The 1200–1600 kg/hour compost and straw briquetting line is a complete industrial solution for biomass valorization, offering high productivity and optimized costs.